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Surrogate models for multiphysics simulation

Predict multiphysics performance in milliseconds by training a validated statistical stand-in for the full solver.

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Why surrogate models?

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Explore design spaces that are too large to simulate point by point.

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Get a performance prediction in milliseconds instead of minutes or hours.

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Run the optimization, sensitivity, and yield studies that need thousands of evaluations.

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Keep the full solver where it belongs: generating training data and validating the final design.

The workflow

How surrogate models work

1. Sample the design space

Choose the design variables and sample them with a space-filling design such as a Latin hypercube. A uniform grid wastes solves on regions where nothing interesting happens.

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2. Generate the training data in parallel

Run the sampled variants as concurrent sweeps in Quanscient Allsolve. Geometry and mesh regenerate automatically for every parameter combination, and the whole campaign can be scripted through the Allsolve SDK.

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3. Fit the surrogate

Train a model that maps design parameters to the simulated response — a Gaussian process when the dataset is small and smooth, a neural network when it is large or high-dimensional.

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4. Validate, then exploit

Check predictions against held-out simulations the model has never seen. Once the error is acceptable, use the surrogate for optimization, sensitivity analysis, or Monte Carlo yield studies.

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Real-world examples

Quanscient Allsolve

The simulation platform behind the surrogate

Quanscient Allsolve running a parameter sweep in the browser, with variables, variable overrides and results in the side panels.
A parameter sweep in Allsolve. Variables and overrides define the campaign; results come back per variant.

Training data in parallel

Hundreds or thousands of variants run concurrently, so a dataset takes minutes of elapsed time rather than days.

Natively coupled multiphysics

Train surrogates on genuinely coupled responses — electromagnetic, structural, acoustic, thermal — not on one physics at a time.

Scriptable campaigns

The Allsolve SDK samples the design space, creates parameter overrides, runs variants, and collects results, so a campaign is reproducible and extendable.

Validation on demand

High-fidelity solves stay one call away, for held-out testing and for certifying the final candidate.

MultiphysicsAI is this method, productized: managed training, physics-aware neural networks, and design-space visualization. Learn about MultiphysicsAI →

Real-world examples

Ultrasonic transducer

A dataset was generated, a fast model revealed the best trade-offs, and Allsolve verified designs with higher bandwidth and sensitivity.

 

pmut stage 1 (1)
1. Dataset in hours

~10,000 Allsolve runs across geometry variants and four KPIs.

Ultrasonic transducer

A dataset was generated, a fast model revealed the best trade-offs, and Allsolve verified designs with higher bandwidth and sensitivity.

 

pmut stage 1 (1)
1. Dataset in hours

~10,000 Allsolve runs across geometry variants and four KPIs.

Ultrasonic transducer

A dataset was generated, a fast model revealed the best trade-offs, and Allsolve verified designs with higher bandwidth and sensitivity.

 

pmut stage 1 (1)
1. Dataset in hours

~10,000 Allsolve runs across geometry variants and four KPIs.

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FAQ

What is a surrogate model? A cheap statistical stand-in for an expensive simulation. You run a modest number of real solves, fit a function through them, and then predict anywhere in the design space in milliseconds instead of minutes.
How many simulations do I need to train one?

It depends on how many parameters vary and how smooth the response is. The patch antenna example used 42; the bond-wire example used 800 across six geometry parameters plus frequency. Hundreds, not millions, is the usual starting point for a Gaussian process.

Gaussian process or neural network?

Gaussian processes suit small datasets and return an uncertainty estimate with every prediction, which is what makes uncertainty-guided sampling possible. Neural networks suit larger datasets and higher-dimensional or full-field outputs.

How do I know the surrogate is accurate? By testing it on designs it was never trained on. Both examples above reserved independently sampled held-out designs and compared surrogate predictions against full-wave results before reporting any accuracy figure.
Does a surrogate replace simulation? No. The solver generates the training data and remains the reference for validation. The surrogate adds coverage between those solves — it does not replace them.
How can I use this?

Three routes, depending on how much you want to run yourself.

  1. Script the whole campaign with the Allsolve SDK.

  2. Have Quanscient run it end to end as a scoped MultiphysicsAI project, delivering validated design candidates and a decision-ready report.

Get in touch and we will point you to the right one.

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How could physics-aware AI benefit you?

Get in touch now to discover the opportunities MultiphysicsAI could open for your work.

Resources

Case examples and other resources

White paper

Quanscient MultiphysicsAI for PMUT design

See the full step-by-step example of improving ultrasound transducer design with Quanscient MultiphysicsAI.

Open white paper →

White paper

Quanscient MultiphysicsAI for MEMS microspeaker design and optimization

A full breakdown of a MEMS microspeaker case with AI-driven design exploration.

Open white paper→

White paper

Accelerating engineering design with neural surrogates

Learn the 5 key stages for accelerating engineering work with neural surrogates.

Open the white paper→

Quanscient MultiphysicsAI

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